An Industry-Leading, State-of-the-Art Aluminum Foundry for Aluminum Billet Casting

The company’s state-of-the-art aluminum foundry has refined and redefined casting of aluminum log and billet for the extrusion industry. Our three melting furnaces, two melt holding/transfer furnaces, and two casting pits enable us to produce up to 120,000 lbs. annually.

Aluminum Shapes, LLC produces a wide range of 6000 Series aluminum casting alloys for use in extrusion presses. “Special” alloyed logs can also be produced to meet specific customer equipment. Typically, material chemistry is controlled to improve characteristics such as bending, machineability or finish, based upon the end use of the product. Minimum quantities are required for these customer specific alloys.

  • 7, 9, 11, 14, and 16˝ diameter logs
  • Saw billet cut lengths from 20˝ to 40˝
  • A maximum crop length of 240˝

Other Related Casting Services Include:

  • In-house sampling
  • Ultrasonic inspection
  • Full spectrometer analysis of metal composition

Available Billet Casting Alloys

Aluminum Shapes, LLC specializes in producing the following alloys in log diameters ranging from 7˝ to 16˝:

  • 6060
  • 6061
  • 6063
  • 6101
  • 6005
  • 6105
  • 1350
  • 11xx
  • Plus, the ability to produce “special” alloyed logs to meet specific customer requirements.

Our Equipment Capabilities

The process of manufacturing precision-formulated billets in our foundry begins with furnaces that melt and process recycled aluminum ingots and recycled aluminum. The molten aluminum is then transferred into the hold/tilting furnaces where it is meticulously tested and then cast into finished logs.

Other Available Services:

  • Aluminum extrusions
  • Anodizing
  • Fabrication